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HOG163DN1024I: A large aperture incremental encoder in a robust metal housing

2024-07-15

These days more consulting encoder replacement, I do not know what reason most of the feedback are original parts discontinued, looking for alternative customized, this one HOG163DN1024I is no exception. This is a large aperture incremental encoder, has a strong metal shell, the maximum aperture can be up to 75mm. It is also said to be discontinued, the domestic spare parts inventory is in short supply. The customer asked us to develop a customized 1:1 size. We spent three weeks, the product replica, from the beginning of the drawing, to mechanical development, circuit design all the way down, several modifications until the program finalized the finished product out. Yesterday, finally delivered to the customer. This HOG163 series of products, the pulse is more abundant, the domestic use of more or 1024. encoder OD size of 158mm, ID 38-75mm, to meet a variety of application requirements. We still follow these data for customized development, after a few weeks of efforts have been...

CEV65M-00444: Alternative to the SSI multi-turn absolute encoder from TR Deere Explained

2024-07-15

A customer came in to inquire about an encoder with this model number: CEV65M-00444. The customer was in a bit of a hurry and wanted to solve the application problem in a short period of time. I don't have this product, and I realized that it is a 2005 model. This is a SSI communication absolute encoder introduced by TR Deere Encoder, the resolution is 4096*4096, Gray code. Flange size: 65mm, tab size: 36mm, shaft hole: 10mm. with these data, we are good to match the alternative program. First of all, we first go to process the corresponding flange size, this is very important to use to match the size of the mounting structure. Then, there is the internal structure and circuitry. Resolution parameter setting conventional 4096 * 4096 on it. Outgoing wires used M23-12 aerial plug. This completes the alternative solution. The alternative solution we give is a flat replacement for the original, without...

CEV65M-01523: An absolute encoder with a large 100 mm flange

2024-07-15

Today, there was a call for a product, an absolute encoder with a large flange. The model number is: CEV65M-01523. This is one of the models from Deere, and it is difficult to procure due to the special mounting dimensions. According to the feedback, it's not easy to purchase in the market, and we have asked a lot of companies that don't have this product, or the delivery time is long. So I came to ask to see if I could do a customized product. I inquired and verified the parameters of this absolute encoder, which is a 100mm flange, 12mm shaft diameter. It is a Profibus-DP communication protocol absolute encoder with a resolution of 4096*8192. With the parameters, it is simple, through the dimensions presented on the drawing, we can process the corresponding housing. In the past few years, the Profibus-DP protocol absolute encoder has been made more, exactly more non-standard customized parts. Many previously used encoders need to be replaced...

QEH80M-00008: QEH80M*8192/4096 V001 PBS-DP 20H7/N

2024-07-15

Today I received an inquiry about a shaped Profibus-DP protocol encoder, model number QEH80M-00008. This is a product introduced by TR, but I can no longer find the selection information on the Internet, and I can't understand the relevant parameters through the model number. Through the Google search, finally found the relevant information. Product information: QEH80M*8192/4096 V001 PBS-DP 20H7/N . This is easy to solve, we have the parameters to do customized alternatives. First let's confirm its resolution: 4096*8192, aperture is 20mm, communication protocol is Profibus-DP. these parameters are enough, let's match an alternative. The picture is the prototype model, the right picture is the alternative model. The difference is that there are some differences in appearance and size, the application parameters are the same, which solves the alternative should be...

TWK Encoder Replacement: Customers want to solve application problems, but also shorten lead times

2024-07-09

TWK encoder is a German encoder brand, early extruders use TWK encoder more. This time, the customer sends us a product inquiry for CRD66 series, hoping to solve the application problem in a short time. The entire CRD series encoders are Profibus-DP communication protocol, the difference is that the installation structure is not the same size. Take the CRD66 to speak, this is a 64.5 tightened flange, more niche, the domestic finished product replacement is almost none. It is said that the prototype number of the product is also discontinued, and I have no official confirmation of this. How to do it? We can only do customization. We re-did the 64.5 flange according to the structural data, which meets the installation dimensions. Then made 36mm tabs and 10mm stainless steel shafts. The structural dimensions are good, hardware and original 1:1 now. All that was left was the circuitry and internals. In the end, we gave the perfect piece.1:1...

BEI Encoder Replacement: A Consulting Case for Profinet Protocol Encoders

2024-07-09

Two days ago, a customer inquired about a Profinet encoder. The model number was sent to me and it was a BEI encoder model number. This is it: MHM5-EIB1B-1213-C100-PRM, a regular Profinet encoder. The customer was in a hurry and wanted to get the goods within a week, otherwise he couldn't deliver the goods. In this case, there is only an alternative solution. Through the official website parameter query to verify, this is an ordinary Profinet encoder. 58mm OD, 1213 resolution, 10mm shaft, IP65. conventional can not be more conventional, are common standard models, no special features. So, we offered a 1:1 alternative solution. Whether from the installation size or application parameters, are the same. The picture above is a comparison of the appearance of the customer needs only 10 or so requirements, the number of okay plus a shift can be dealt with. In the customer...

Here is AGV encoder manufacturer, AGV forklift encoder manufacturer service provider

2024-07-08

Recently, there is a little logistics industry partners own AGV encoder manufacturers. Mainly want to customize their own AGV forklift encoder, which can fundamentally solve the supplier problem. We are the AGV forklift encoder service provider, can provide AGV encoder customization or alternative work. The size can be customized or the application parameters can be customized according to the actual situation. In this way, the application is more flexible. Generally speaking, AGV forklift encoders use CANopen and Profinet protocols for communication. For customization, we can achieve a variety of ways of application. For example, we can do dual output for CANopen, and we can help change the installation size for Profinet. More importantly, the supply chain has been localized. The above picture is the CANopen absolute encoder we customized for a central enterprise. Our products complete the localization of encoders, mainly should be ...

Profinet encoder localization process, can be a perfect solution for a variety of sizes, parameters of import substitution

2024-06-13

Profinet encoder after these years of development, the localization process has made a breakthrough. Not only has it achieved localization, but it can also be comparable to imported products in terms of application. This is another field to achieve localization achievements show. West Verdi encoder company launched the Profinet encoder, is one of the representatives. Not only has localization been achieved, but it can also be used in place of a variety of size parameters. For not conventional size can also provide customized applications, in addition to 58mm commonly used series, but also provides 64, 65, 66, 78, 105 a variety of installation size customization. Profinet encoders from Civitas, which utilize highly accurate magnetic sensing technology, cover both single-turn and multi-turn products. Single-turn resolution up to 18 bits, multi-turn up to 14 bits. Superior resistance to magnetic field interference, with LED status display. With anti-shorting and short-circuit protection, effectively reduce the installation error on the...

Introducing the Customized Replacement Solution for Meier Encoder INB512C597R/1024-FSL970

2024-05-03

This is a Mayr encoder model, which is supposed to be an early model, and has been discontinued or replaced. According to the feedback from the consulting companies, this model no longer exists. However, recently there are still some customers inquiring about this model. Today, we will answer this question. The encoder model INB512C597R/1024-FSL970 is a product with a shaft diameter of 11mm, a flange of 130mm and an overspeed switch. The solution given is: customized replacement. Be sure to send photos during the communication process to confirm the parameters of the product. Take a clear picture of the nameplate parameter area of the product to facilitate the development of a replacement program. Civiti Encoders can provide a customized solution for the replacement product. This will compensate for the discontinuation of the original product. The replacement solution offered is a 1:1 reproduction of the original dimensions, and then the application parameters are also identical to the original...

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